Mastercam后处理 3+2刀尖跟随源代码

若枫

​Mastercam后处理 3+2刀尖跟随源代码,此方式仅可应用于3+2摇篮5轴，后处理基于MPFan.pst基础上更改测试，无需使用5轴后处理，
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. T1 W) W2 F4 r4 `2 `$ h1 ^& u& z可支持任意位置装夹工件。
  \& G: `8 J1 f9 s& p! y+ K( m不支持原点平移或坐标偏移。
新建立的加工平面作为绘图平面和刀具平面，原点与WCS基础坐标系重合。
: L6 x5 G* N6 w! j+ N计算宏程序中，#21~#23为C轴旋转中心机械值，#101~#103为A轴旋转中心机械值。
计算宏程序仅支持3+2钻孔、铣削等策略，不支持多轴钻孔、多轴铣削等策略。
7 A' S$ F/ x1 L( ~: jG54为基准坐标系，倾斜面的坐标系编号不可为0或小于0。

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至于是负解还是正解，这个需要测试。

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1. opid_no:0

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1. fmt "E" 4 wofs_no
   % R8 O7 y3 A0 A4 N, Y
2. fmt 2 var_m1
   0 t- a8 m" {" L+ `3 Z
3. fmt 2 var_m2
     Z5 b/ N7 \* V
4. fmt 2 var_m3
   8 Q1 F' V2 o) h+ j1 H
5. fmt 2 var_m4
   " }. d4 K* @8 A! M( c: h
6. fmt 2 var_m5
   8 V2 {  O+ x" h+ p0 U' l8 F% i5 ~* x
7. fmt "A" 2 var_m7
   0 P" \5 W* x  R4 u$ p* {+ k
8. fmt "C" 2 var_m8
   
9. fmt "R" 2 var_m6

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1. pttang_output  #Calce fourth, five axis angle
   & h9 V6 \9 ]4 _
2.   if m9$ < 1.000,
   : s( U, P: K. X( \) D9 s
3.    [
   
4.     if m9$ > -1.0,
   
5.     [
   
6.      var_m6 = atan2(m3$, -m6$)
   
7.      var_m7 = acos(m9$)
   2 h+ M/ x5 Y4 |! }; R+ u1 j1 o2 H
8.      var_m8 = atan2(m7$, m8$)
   
9.     ]
   
10.    else,
    
11.     [
    
12.      var_m6 = atan2(-m2$, m1$)
    . Q: G) ^# L# R/ X, i
13.      var_m7 = 180.0
    
14.      var_m8 = 0.0
    ( P4 Q0 W: l  o- y1 z/ f- |
15.     ]
    2 g9 L7 }: t  u! \, ]
16.   ]
    
17.     else,
    
18.        [
    5 a3 F" u8 E* C
19.         var_m6 = atan2(-m2$, m1$)
    
20.   var_m7 = 0.0
    # f: |7 l4 I+ U8 q
21.         var_m8 = 0.0
    : N- C+ J! `& V0 ^
22.        ]
    2 s% x! I! N/ `% \
23.    var_m6 = var_m6 * -1.0
    ; H4 X; x, G  o2 _" ^
24.    var_m7 = var_m7 * -1.0
    
25.    var_m8 = var_m8 * -1.0
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26. &#8203;
    
27.    if var_m6 > 180.0, var_m6 = var_m6 - 360.0
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28.    if var_m7 > 180.0, var_m7 = var_m7 - 360.0
    % H/ j5 I' f7 s; v, i2 }0 w+ U
29.    if var_m8 > 180.0, var_m8 = var_m8 - 360.0
    
30. &#8203;
    
31.    if var_m6 < -180.0, var_m6 = var_m6 + 360.0
    1 U/ Y6 V: _6 x7 b& G$ ~2 a) u
32.    if var_m7 < -180.0, var_m7 = var_m7 + 360.0
    
33.    if var_m8 < -180.0, var_m8 = var_m8 + 360.0
    5 k- T/ W# B7 J
34.    pang_format_def
    
35. 
    

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1. 
   
2. pang_format_def
   # ]# r4 X: W* p& e: d' o2 }
3.       wofs_no = workofs$
   . H- s0 M( O* Y" R4 _
4.       if workofs$ < 6, wofs_no = workofs$ + 54
   1 @0 e; ^. t8 T# l1 C8 [
5.       else, wofs_no = workofs$ - 5
   
6.       "G0", *var_m7, *var_m8, e$
   1 ~% G$ k) {, _" \  K
7.       "G65 P9800 X0. Y0. Z0.", *wofs_no, *var_m7, *var_m8, e$
   
8.       "G68 X0 Y0 Z0", *var_m6 , e$

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1. O9800(WCS SHIFT CALCU PROGRAM)
   . E) ^) `, o( S5 K
2. #11=#5221
   
3. #12=#5222
   
4. #13=#5223
   + S/ a: |  H; }) B* y7 s
5. #21=0.(FIRST ROTATION CENTER X IN MCS)
   
6. #22=0.(FIRST ROTATION CENTER Y IN MCS)
   . @5 F' T) P* E" R& r) X
7. #23=-375.(FIRST ROTATION CENTER Z IN MCS)
   
8. #104=#11-#21
   . D, z; i) _$ s
9. #105=#12-#22
   
10. #11=COS[#3]*#104+SIN[#3]*#105+#21
    
11. #12=COS[#3]*#105-SIN[#3]*#104+#22
    0 E7 Q0 a: z7 F3 F8 n
12. #13=#13
    
13. #101=0.(SECOND ROTATION CENTER X IN MCS)
    
14. #102=0.(SECOND ROTATION CENTER Y IN MCS)
    
15. #103=-375.(SECOND ROTATION CENTER Z IN MCS)
    
16. #31=#24
    6 e& S# P8 N9 S
17. #32=#25
    
18. #33=#26
    2 e* ~/ j' a) J
19. #105=#12-#102
    # `( [% @) g3 b2 O
20. #106=#13-#103
    
21. #107=#11+#31
    
22. #108=COS[#1]*#105+SIN[#1]*#106+#102+#32
    
23. #109=COS[#1]*#106-SIN[#1]*#105+#103+#33
    / }! ^0 H3 Y) Z7 {# ^( O) @/ n
24. IF[#8GT54] THEN G90G10L2P[#8-53]X#107Y#108Z#109
    
25. IF[#8LT49] THEN G90G10L20P#8X#107Y#108Z#109
    
26. M99

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1. psof$            #Start of file for non-zero tool number
   
2.        pttang_output
   
3. &#8203;

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1. ptlchg0$ #Call from NCI null tool change (tool number repeats)
   # @  g9 O& h: w7 I8 N. ?
2.      if opid_no <> prv_opid_no, pttang_output

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1. #region Tool change / stage tool
   
2. ptlchg$          #Tool change
     @: a; X/ y3 w
3.       pttang_output
   . P" ]6 m1 P2 b) F9 w" |' t1 \5 W5 x
4. &#8203;

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1. ptlchg1002$      #Call at actual toolchange, end last path here
   * C) N0 c; @! \
2.        !opid
   $ i' c3 i7 O% X3 H" }  O( [8 {
3.        opid_no=opinfo(15240,0)

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输出结果

1. %
   
2. :0001(PROGRAM - 3+2_BC)
   
3. (DATE - MAY. 21 2021)
   
4. (TIME - 21:03)
   * C' Y0 G$ z" \) b8 Q$ z8 i8 y
5. (MCX FILE - G:\5AXIS_TCP\TEST_PART.MCAM)
   - g7 a. D3 A3 ~( @
6. (NC FILE - G:\5AXIS_TCP\3+2_BC.NC)
   ! d) H+ @! W, _7 v. _
7. (MATERIAL - ALUMINUM INCH - 2024)
   9 M. z/ s5 T' l: w, O6 }
8. (T1 | 0.75 BULL-NOSED ENDMILL | H1)
   
9. (T2 | 1/4 DRILL | H2)
   
10. (T3 | 0.375 SPHERICAL / BALL-NOSED ENDMILL | H3)
    
11. (T4 | 0.5 FLAT ENDMILL | H4)
    7 {; N6 r6 |5 \  m- w2 Y! J& n
12. G0 G17 G20 G40 G49 G80 G90
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13. G0 G28 G91 Z0.
    
14. G0 G28 X0. Y0.
    
15. G90G10L20P48X-5.0Y-5.Z-6.9075B0.C0.
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16. (0.75 BULL-NOSED ENDMILL | TOOL - 1 | DIA. OFF. - 1 | LEN. - 1 | TOOL DIA. - .75)
    
17. G65P9017R48. S8. X0. Y0. Z0. B0. C0.
    
18. T1 M6
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19. G0 G90 G54.1 P8 G90 X-2.1992 Y-2.6934 C0. B0. S8500 M3
    . l4 n1 h, T+ a0 z2 r
20. T2 G43 H1 Z4. M8
    
21. Z.2
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22. G1 Z0. F500.
    
23. X-2.2811 Y-2.4942 F100.
    ' U! p! Q, B# V$ S; g2 ^& m, V3 m
24. X-2.3163 Y-2.4083
    ( i' W/ [) r0 h  U4 G6 X9 O- t
25. G3 X-2.3531 Y-2.3531 I-.1561 J-.0641
    * n0 K( X8 i( Y1 M  U7 s. f( [1 ]6 D
26. G2 X-3.0254 Y.0084 I2.3875 J1.9562
    
27. 
    $ }1 _6 ?4 }% e, F5 ?
28. X-.0544 Y-.3775 I-.3688 J.0947
    
29. X-.2487 Y-.1778 I.0442 J.2374
    + m8 I; v. E$ L1 _
30. G1 X-.2588 Y-.1197 Z.0075
    ' c& _* m4 n- R, Q) h' `
31. X-.2776 Y-.0115
    
32. G0 Z4.
    
33. G65P9017R48. S9. X0. Y0. Z0. B-45.864 C-89.002
    ( Y8 ~" z. Z! I* [2 z" s
34. G90 G54.1 P9 X1.5533 Y-2.7347 Z4. C-89.002 B-45.864
    
35. Z1.5124
    + A1 |6 m+ `5 L( ]  {# y2 a; y
36. G1 Z1.3124 F500.
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37. Y-2.5097 F100.
    
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39. X2.0197
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40. Y-2.5097
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41. Y-2.7347
    
42. G0 Z4.
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43. G65P9017R48. S10. X0. Y0. Z0. B-45.864 C-149.002
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44. G90 G54.1 P10 X2.0197 Y-2.3597 Z4. C-149.002 B-45.864
    
45. Z1.5124
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46. G1 Z1.3124 F500.
    
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53. G65P9017R48. S11. X0. Y0. Z0. B-45.864 C-209.002
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54. G90 G54.1 P11 X1.5533 Y-2.3597 Z4. C-209.002 B-45.864
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55. Z1.5124
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57. Y-2.1347 F100.
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58. Y2.1777
    
59. X2.0197
    
60. Y-2.1347
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61. Y-2.3597
    
62. G0 Z4.
    
63. G65P9017R48. S12. X0. Y0. Z0. B-45.864 C-269.002
    ) O3 B( G* w. W# m) X
64. G90 G54.1 P12 X1.5533 Y-2.3597 Z4. C-269.002 B-45.864
    
65. Z1.5124
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66. G1 Z1.3124 F500.
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67. Y-2.1347 F100.
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68. Y2.1777
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69. X2.0197
    
70. Y-2.1347
    
71. Y-2.3597
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72. G0 Z4.
    
73. G65P9017R48. S13. X0. Y0. Z0. B-45.864 C-329.002
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74. G90 G54.1 P13 X1.5533 Y-2.3597 Z4. C-329.002 B-45.864
    
75. Z1.5124
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76. G1 Z1.3124 F500.
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77. Y-2.1347 F100.
    
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79. X2.0197
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80. Y-2.1347
    1 e+ P4 \7 a0 m% v5 Z/ d* m
81. Y-2.3597
    ( }8 ]2 U( q1 L2 ~$ M( o
82. G0 Z4.
    
83. G65P9017R48. S7. X0. Y0. Z0. B-45.864 C-389.002
    
84. G90 G54.1 P7 X1.5533 Y-2.3597 Z4. C-389.002 B-45.864
    
85. Z1.5124
    
86. G1 Z1.3124 F500.
    
87. Y-2.1347 F100.
    
88. Y2.1777
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89. X2.0197
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90. Y-2.1347
    
91. Y-2.3597
    8 o+ F2 c* K0 K8 Y' m, o
92. G0 Z4.
    
93. G65P9017R48. S1. X.375 Y-.5 Z.75 B-80. C-420.
    7 Z8 ~" ^5 S; d0 v
94. G90 G54.1 P1 X.4769 Y-3.2014 Z4.75 C-420. B-80.
    
95. Z2.2056
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96. G1 Z2.0056 F500.
    
97. Y-2.9764 F100.
    
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103. Y-3.2014
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104. X1.4769
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107. Y3.2014
     
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119. Y-3.2014
     
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147. Y-3.2014
     
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149. G65P9017R48. S3. X0. Y0. Z0. B-80. C-540.
     
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153. Y-2.9764 F100.
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160. X1.4769
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164. X1.9769
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167. Y-3.2014
     
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171. Y3.2014
     
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174. Y-2.9764
     
175. Y-3.2014
     
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178. G90 G54.1 P4 X.4769 Y-3.2014 Z4. C-600. B-80.
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181. Y-2.9764 F100.
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184. X.9769
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185. Y2.9764
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205. G65P9017R48. S5. X0. Y0. Z0. B-80. C-660.
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206. G90 G54.1 P5 X.4769 Y-3.2014 Z4. C-660. B-80.
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207. Z2.2056
     
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216. X1.4769
     
217. Y-2.9764
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