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若枫后处理论坛»论坛 › Mastercam › MasterCam交流区 › Mastercam后处理 3+2刀尖跟随源代码
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Mastercam后处理 3+2刀尖跟随源代码

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发表于 2022-9-6 20:12:40 | 显示全部楼层 |阅读模式

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​Mastercam后处理 3+2刀尖跟随源代码,此方式仅可应用于3+2摇篮5轴，后处理基于MPFan.pst基础上更改测试，无需使用5轴后处理，
4 Q- j  P5 ^4 i. O1 w: W7 x$ q! N* p1 i! G: _+ d

8 O/ _5 E. X. ^/ \5 f可支持任意位置装夹工件。
$ T! W" K( m, {/ ~+ N9 B不支持原点平移或坐标偏移。
7 w- }1 m" `5 G" @& T8 Y新建立的加工平面作为绘图平面和刀具平面，原点与WCS基础坐标系重合。
* e  I2 Z: r9 Y计算宏程序中，#21~#23为C轴旋转中心机械值，#101~#103为A轴旋转中心机械值。
* R3 x; \% i, s计算宏程序仅支持3+2钻孔、铣削等策略，不支持多轴钻孔、多轴铣削等策略。
7 x1 S$ x2 x$ t# _$ A( d: ]9 MG54为基准坐标系，倾斜面的坐标系编号不可为0或小于0。
/ D# e& _  ^7 Q+ |. {1 X, E5 \. L5 A, n6 |

- v7 e7 D6 v- ~5 ^& |至于是负解还是正解，这个需要测试。
" C, h: E# H; ?0 D) V! ~: \  `& m( u1 N4 ?

, V/ S6 K6 J+ J$ z, S
/ H0 O! T/ c6 k& @; _. Q4 y( s/ P" B/ F

( q; ~* t1 F) S: s
) W/ T- F+ |4 t
4 C/ ]# C8 i1 t8 J. B; i& b
  1. opid_no:0
复制代码

. E3 P( I' B. e) F4 M1 S( |% o. F& @8 s/ r
  1. fmt "E" 4 wofs_no
    ( ~. K! f! C$ p; C
  2. fmt 2 var_m1
    # T' ]* D( v& s) ~
  3. fmt 2 var_m2
    ( _2 Q3 ]- G0 `, }' q( A
  4. fmt 2 var_m3
    & {4 q; S0 {, e" n6 j
  5. fmt 2 var_m4& t$ |2 T2 P8 l
  6. fmt 2 var_m50 ]7 W( [3 d3 v/ M! `! K7 [
  7. fmt "A" 2 var_m7
    8 A9 }4 r7 N, m- z
  8. fmt "C" 2 var_m8! `3 S6 U- L# ]
  9. fmt "R" 2 var_m6
复制代码
  1. pttang_output  #Calce fourth, five axis angle! y5 [! F: m# B& Y
  2.   if m9$ < 1.000, ' e+ L* g3 ~8 ~) f( S
  3.    [3 O* v; P3 B2 G# U
  4.     if m9$ > -1.0,
    2 K- _* d9 V) m
  5.     [6 j3 G0 n/ x2 j5 x/ p. {. W( \
  6.      var_m6 = atan2(m3$, -m6$)# i( ]- a) \: ^, e$ T3 p
  7.      var_m7 = acos(m9$)+ M3 v* q' j7 a0 E3 l) N7 C5 `
  8.      var_m8 = atan2(m7$, m8$)$ r/ D  T0 x% L- l/ U6 \1 B; Z* N
  9.     ]2 ^/ i" ?" U1 f' o. S' g
  10.    else,9 Y9 J. f9 `) t, C
  11.     [
    , ?9 S4 M1 E' o. d5 u% I/ Q( C
  12.      var_m6 = atan2(-m2$, m1$)$ D5 z& D  p3 J' N8 O1 f* ^) x
  13.      var_m7 = 180.0( l6 A- R. {9 J& c9 y& Z) D4 R
  14.      var_m8 = 0.0
    0 _: f/ k' \. J
  15.     ] 8 G4 y: s: a; ^
  16.   ]
    3 ?/ y1 h* X# E& T
  17.     else,6 T0 r2 e/ n/ @( L7 v
  18.        [; B" E4 b. x3 [& d: s- l
  19.         var_m6 = atan2(-m2$, m1$)
    4 V0 P7 N0 ?' t8 K) y$ _
  20.   var_m7 = 0.04 ?/ p. s% H  @- _
  21.         var_m8 = 0.0. `* n. @4 @$ _4 [" E
  22.        ]9 i' `' c8 @6 d( y
  23.    var_m6 = var_m6 * -1.08 I! b( f2 @+ q( U2 [6 L! ^
  24.    var_m7 = var_m7 * -1.0
    2 A; v7 }/ z0 {) W
  25.    var_m8 = var_m8 * -1.0# s7 m, m0 |7 ]6 Y3 n% v
  26. &#8203;5 F! g" V; f4 j) b5 @
  27.    if var_m6 > 180.0, var_m6 = var_m6 - 360.0. {* i+ e  y$ p. O' K
  28.    if var_m7 > 180.0, var_m7 = var_m7 - 360.0. R; t3 O4 n. q
  29.    if var_m8 > 180.0, var_m8 = var_m8 - 360.06 t6 J: ^. k$ {) A1 c
  30. &#8203;+ S8 t- F" z- u* K
  31.    if var_m6 < -180.0, var_m6 = var_m6 + 360.09 \/ c2 n  B6 ?1 W
  32.    if var_m7 < -180.0, var_m7 = var_m7 + 360.0
    4 j: g3 d" o. M: r5 T$ X
  33.    if var_m8 < -180.0, var_m8 = var_m8 + 360.0
    # _' ~5 L; r) U9 e, g
  34.    pang_format_def
    % `  H- [& O; Y3 @

  35. % {$ [: G- D: m+ d6 w
复制代码
  1. 1 C5 r$ @; \5 C
  2. pang_format_def' {# L/ k* b7 m5 F# Q0 X2 O
  3.       wofs_no = workofs$
    ; h& C7 X% i( Y, G3 w5 M
  4.       if workofs$ < 6, wofs_no = workofs$ + 54. \% d$ S9 _$ y+ c) b! }& k- x# ~
  5.       else, wofs_no = workofs$ - 59 z, N0 S  D+ a6 T3 k; S
  6.       "G0", *var_m7, *var_m8, e$& I" e, ^5 H: Y; N. _
  7.       "G65 P9800 X0. Y0. Z0.", *wofs_no, *var_m7, *var_m8, e$4 Z! W/ `% N3 {
  8.       "G68 X0 Y0 Z0", *var_m6 , e$
复制代码
  1. O9800(WCS SHIFT CALCU PROGRAM)
    . Z' j/ R" q# \/ C5 q/ R
  2. #11=#5221. E8 y3 F9 A; D2 f3 a5 ]) V# P
  3. #12=#5222; [1 C6 x. H; r0 i3 P
  4. #13=#5223
    ! }) X0 }" T: I
  5. #21=0.(FIRST ROTATION CENTER X IN MCS)
    - T8 n5 A% O: I- L" r; n
  6. #22=0.(FIRST ROTATION CENTER Y IN MCS)& Z) B! M7 X" p" `+ C
  7. #23=-375.(FIRST ROTATION CENTER Z IN MCS)
    6 m$ K8 j- T0 ~3 X
  8. #104=#11-#21
    4 z) v4 L3 R9 ~# p6 }
  9. #105=#12-#22
    $ s2 x' A' |9 r2 G
  10. #11=COS[#3]*#104+SIN[#3]*#105+#21
    ( S, `, g8 y# _
  11. #12=COS[#3]*#105-SIN[#3]*#104+#22+ H# @2 O2 u4 O( [- j
  12. #13=#13
    . p+ k+ R: J5 p  G4 J
  13. #101=0.(SECOND ROTATION CENTER X IN MCS)- g# C: S+ F3 O* w) B+ a# [
  14. #102=0.(SECOND ROTATION CENTER Y IN MCS)4 B# B" Z9 f6 l9 A- N
  15. #103=-375.(SECOND ROTATION CENTER Z IN MCS)5 Q6 L: M5 V9 k: u4 B
  16. #31=#242 ^' g( G' `3 G7 p5 ]
  17. #32=#25' |, j; c/ {% {. T: Y5 R( R
  18. #33=#26
    8 y$ ]" H4 ~" B' ^
  19. #105=#12-#102
    7 B2 M0 d3 V+ R, x" B2 ~, H& d, Q" W
  20. #106=#13-#103
    1 I" F/ M% [- K+ o
  21. #107=#11+#318 `3 S! D0 D. L% B9 d* y
  22. #108=COS[#1]*#105+SIN[#1]*#106+#102+#327 _( W& T& A3 Y' _9 A
  23. #109=COS[#1]*#106-SIN[#1]*#105+#103+#33
    % ~$ X- m1 H1 i/ b" V) x
  24. IF[#8GT54] THEN G90G10L2P[#8-53]X#107Y#108Z#109
    ! Z' ]0 u" J. M& H4 A# A; I" P
  25. IF[#8LT49] THEN G90G10L20P#8X#107Y#108Z#109
    2 t8 l6 O9 T) f
  26. M99
复制代码
  1. psof$            #Start of file for non-zero tool number
    4 \& J8 n( U6 `6 b0 p
  2.        pttang_output
    ) L, _% y" B+ T, A# P5 b
  3. &#8203;
复制代码
  1. ptlchg0$ #Call from NCI null tool change (tool number repeats) / \, n' h8 |/ @* k
  2.      if opid_no <> prv_opid_no, pttang_output
复制代码
  1. #region Tool change / stage tool! I% H* w& N9 a% {, h5 @
  2. ptlchg$          #Tool change
    ' F8 |( f' a+ c; T
  3.       pttang_output0 M! {! V. F3 R
  4. &#8203;
复制代码
  1. ptlchg1002$      #Call at actual toolchange, end last path here" {/ ^! C4 v! m. N/ Y# n
  2.        !opid; K8 L0 n, W3 `- s
  3.        opid_no=opinfo(15240,0)
复制代码
输出结果
/ b: `2 M) ~% s/ M" P/ ^2 p
  1. %: U6 g0 J" n, ^& X
  2. :0001(PROGRAM - 3+2_BC)" W8 Y8 f8 M) N+ F. [# v" K+ Y
  3. (DATE - MAY. 21 2021)
    - ^0 S: M' ~* Q( x
  4. (TIME - 21:03)
    ; C/ @# W: W/ B
  5. (MCX FILE - G:\5AXIS_TCP\TEST_PART.MCAM)
    5 [/ ^0 K3 d' z
  6. (NC FILE - G:\5AXIS_TCP\3+2_BC.NC); H) o  A* }% A1 |) j+ E% C/ G( o
  7. (MATERIAL - ALUMINUM INCH - 2024)9 |5 t0 X2 }: j( X! @; T+ F
  8. (T1 | 0.75 BULL-NOSED ENDMILL | H1)
    / u& I" s& V& b( D3 `7 Q" K) @
  9. (T2 | 1/4 DRILL | H2)' ]* a% F8 q1 h; o0 X# P# s
  10. (T3 | 0.375 SPHERICAL / BALL-NOSED ENDMILL | H3)
    # z, |* a/ n" o! U# V' D: @
  11. (T4 | 0.5 FLAT ENDMILL | H4)
    . h; G  x# Z* W# l
  12. G0 G17 G20 G40 G49 G80 G90
    ! ^% l! }: J5 e+ C- t
  13. G0 G28 G91 Z0.
    - \0 V7 B* l7 m; m
  14. G0 G28 X0. Y0.4 K1 U) T! u8 [+ g. y
  15. G90G10L20P48X-5.0Y-5.Z-6.9075B0.C0.) j# X" F8 W; p/ m& S+ a
  16. (0.75 BULL-NOSED ENDMILL | TOOL - 1 | DIA. OFF. - 1 | LEN. - 1 | TOOL DIA. - .75), a$ v! g3 N' ^7 a% d) h* }
  17. G65P9017R48. S8. X0. Y0. Z0. B0. C0.
    , r6 ?0 ]& m3 @
  18. T1 M67 O) S! A+ K7 ^
  19. G0 G90 G54.1 P8 G90 X-2.1992 Y-2.6934 C0. B0. S8500 M36 B- y( R* d" b8 T1 f  o) \6 ?
  20. T2 G43 H1 Z4. M8' H) L/ ?* |6 \* {5 I* I
  21. Z.25 o& c. N7 C  J( o* r) l' z+ V
  22. G1 Z0. F500." e+ {: t" e8 }3 C, T( M7 T9 s
  23. X-2.2811 Y-2.4942 F100.
    6 A# w2 R% D' A
  24. X-2.3163 Y-2.40832 [  F' c( v5 ]# l
  25. G3 X-2.3531 Y-2.3531 I-.1561 J-.06417 a  p/ P1 A0 D$ ]
  26. G2 X-3.0254 Y.0084 I2.3875 J1.95622 V% M. o; _0 Q) U0 R- G2 P+ `( s
  27. 8 z# f, u7 h; u" T4 R) z* s% B
  28. X-.0544 Y-.3775 I-.3688 J.09472 L  d9 h3 M& B$ {" q5 P
  29. X-.2487 Y-.1778 I.0442 J.2374
    / `9 W/ N" v( C4 s, R9 o
  30. G1 X-.2588 Y-.1197 Z.00757 }& M" \% \  z, c
  31. X-.2776 Y-.0115; ~+ E0 Q% t- V
  32. G0 Z4.+ r. h3 f: H7 n
  33. G65P9017R48. S9. X0. Y0. Z0. B-45.864 C-89.002: Y& J8 y( c) Y/ `% p
  34. G90 G54.1 P9 X1.5533 Y-2.7347 Z4. C-89.002 B-45.864
    & ^7 Z1 S' g* P" Q# I
  35. Z1.5124, o* o8 @: B$ J) E; S! x3 E+ I
  36. G1 Z1.3124 F500.
    6 W/ c' e' C# u: W
  37. Y-2.5097 F100.
    , C$ S; K9 j+ z3 K: V  n
  38. Y2.1777
    $ ^  k4 k$ N2 G! T
  39. X2.01974 ^3 G: h1 h$ ^
  40. Y-2.5097
    8 p, V8 Z4 J7 m# Y) P
  41. Y-2.7347  c& F0 Y% L5 m' U% L
  42. G0 Z4.$ l  G7 Y: G  g, R2 H* z
  43. G65P9017R48. S10. X0. Y0. Z0. B-45.864 C-149.0029 [1 C9 {' J& t: d" d
  44. G90 G54.1 P10 X2.0197 Y-2.3597 Z4. C-149.002 B-45.864
    * ^7 C* X1 d2 T" ^6 _
  45. Z1.5124; h, C* O6 Z6 q7 Y; v
  46. G1 Z1.3124 F500.& B9 g. g& _6 d, C- N
  47. Y-2.1347 F100./ I& M, q+ U3 y0 C2 j2 G0 ]
  48. Y2.1777
    . _: l& U" {. A+ y# ~# ~
  49. X1.5533
    / ^' W' S) s0 b( Z1 U
  50. Y-2.1347
    4 `3 X# o. q4 `
  51. Y-2.3597
    , ]5 _+ c) o8 U* v* _/ u
  52. G0 Z4.  @$ t' I( g' K) ^$ [% V" E3 l+ P8 {0 G
  53. G65P9017R48. S11. X0. Y0. Z0. B-45.864 C-209.0023 X! E* q8 b0 C) C3 L
  54. G90 G54.1 P11 X1.5533 Y-2.3597 Z4. C-209.002 B-45.864
    1 W0 t2 q: c0 ~- \' F
  55. Z1.5124# m" ^! t8 V4 V
  56. G1 Z1.3124 F500.
    6 u  W. S/ O4 M* ]) i' N) J1 `
  57. Y-2.1347 F100.; b: m; s3 R& S# m% Z1 G' r; Y# M4 f
  58. Y2.1777
    * B/ U/ o. ?6 G) p5 W: e2 C! I
  59. X2.0197
    ) d7 g+ ?. k5 {! l
  60. Y-2.13479 l1 v: L5 s, k; `0 ?: {1 ^
  61. Y-2.3597: Z* O; j: e) u, d
  62. G0 Z4.4 Z0 W5 A. T* Z: P5 o
  63. G65P9017R48. S12. X0. Y0. Z0. B-45.864 C-269.002+ Z- U' n* K3 d; h4 m+ z
  64. G90 G54.1 P12 X1.5533 Y-2.3597 Z4. C-269.002 B-45.864
    ! a7 n0 ~& ^# R8 @
  65. Z1.5124( c' b8 b* J0 Q& q
  66. G1 Z1.3124 F500." x6 P: Q' D0 U" e+ ~7 L4 a
  67. Y-2.1347 F100.- K. I6 K; B( X% i- M( @
  68. Y2.1777; n, h3 N1 o* z! j
  69. X2.0197  ~! y* O- w0 ~6 f. R
  70. Y-2.1347
    " t9 |  y% J0 S* ?
  71. Y-2.3597" \! \  m; J% l( Y. p/ t2 Q" p
  72. G0 Z4., ^; G$ N2 f! M( O2 R( N! d0 @3 ~- `- s6 n
  73. G65P9017R48. S13. X0. Y0. Z0. B-45.864 C-329.0022 h) A- H( e, Z6 y- a
  74. G90 G54.1 P13 X1.5533 Y-2.3597 Z4. C-329.002 B-45.8642 k, S6 f+ q: m
  75. Z1.51249 P% Y2 O" ], x2 o  p! Y2 G  R
  76. G1 Z1.3124 F500.( E) p: Y, A" ^1 V
  77. Y-2.1347 F100.4 A! I) g4 [; n+ O( m! X6 G
  78. Y2.1777
    5 d' @5 w( Y% o4 l1 O7 x
  79. X2.0197
    2 Q4 h9 H' H3 K" s& c5 c
  80. Y-2.1347/ t, H, w1 d8 [
  81. Y-2.35975 L1 i3 f4 a, m; k- i* V3 i
  82. G0 Z4.
    & S, _) L) D/ w4 b* @& a% j: D, Y
  83. G65P9017R48. S7. X0. Y0. Z0. B-45.864 C-389.002
    % Q8 n. i8 m0 B. n, I: w
  84. G90 G54.1 P7 X1.5533 Y-2.3597 Z4. C-389.002 B-45.864
    : u+ R9 Y- W1 x  X" u
  85. Z1.5124
    " C6 b% K' c7 x/ E) z  p! `1 v( |
  86. G1 Z1.3124 F500.
    + w" P* r6 F( q2 M
  87. Y-2.1347 F100.4 `; a: }, R* p  G
  88. Y2.17771 r( m( g2 o$ P! ?1 F
  89. X2.0197# S7 j# m1 n9 o2 b, i# B3 j
  90. Y-2.1347
    . I' V' P/ u' I" a- b) y2 o
  91. Y-2.3597) y3 F: w' }1 C1 [8 s: L
  92. G0 Z4.4 p9 a: s; x- i  a+ W
  93. G65P9017R48. S1. X.375 Y-.5 Z.75 B-80. C-420.' d- L9 }& w* U1 V+ ^
  94. G90 G54.1 P1 X.4769 Y-3.2014 Z4.75 C-420. B-80., Q; p& B4 D0 L5 z. X
  95. Z2.2056- v  T3 p9 Y% Y; ]
  96. G1 Z2.0056 F500.4 c% j9 q: z- \6 u
  97. Y-2.9764 F100./ d. }# j; P, P; h0 r
  98. Y2.9764
    5 y6 M% E6 t- P
  99. Y3.2014& u% u7 p6 a5 ?) H
  100. X.9769, W; \2 h+ k+ A
  101. Y2.97647 z! {9 Z9 H( i# D, ^2 t
  102. Y-2.97648 T8 p4 |9 o/ k  H) i$ d- _& h
  103. Y-3.2014
    : L& x4 ~" _1 b; W
  104. X1.47697 a- U2 `2 |) R
  105. Y-2.97641 G. I3 g9 e3 p1 H( I) D# f' O9 B
  106. Y2.9764
    * q8 U- n, v. I. W+ R: P& b
  107. Y3.2014
    $ ]7 y% n( C  p  R$ q/ _
  108. X1.9769
    / z' b9 @: I: b7 F
  109. Y2.97645 H6 p" g, n- s
  110. Y-2.9764
    ; }. t/ w9 {# {4 d3 @
  111. Y-3.20141 I" h' y, q" Y" Z
  112. X2.4769& l0 e; u9 X: |4 Q  w$ F
  113. Y-2.9764; W  S: u5 [. Q1 u1 x# _
  114. Y2.9764- e! A4 R# r  Q% N2 g! u$ P9 v* c6 N; R
  115. Y3.2014
    ; y+ l& U4 v% Q9 D7 L, f
  116. X2.9769
    * u0 ]: e, x7 m6 Q) y
  117. Y2.9764
    8 K: F( V' E' g1 ~
  118. Y-2.9764* U# H4 ^; p: d/ X
  119. Y-3.2014- v7 n) N% D7 z* @- C: U( Q
  120. G0 Z4.75, f9 f# y$ ?0 M" V# J: u
  121. G65P9017R48. S2. X0. Y0. Z0. B-80. C-480.
    5 F. Y/ g( H% Z
  122. G90 G54.1 P2 X.4769 Y-3.2014 Z4. C-480. B-80.
    6 x  p4 n" Z) b: d& v
  123. Z2.20564 [- d0 g4 M, s
  124. G1 Z2.0056 F500.
    1 A/ G! B4 m# I, t; M
  125. Y-2.9764 F100.
    / y9 E* d- {6 x/ L& _+ [0 a1 N
  126. Y2.9764
    0 a4 j- _% {. K0 q5 J" j$ F8 c
  127. Y3.2014% h9 ]' |  w! K; P* K% u
  128. X.9769
    " E8 T# [, C7 [, \+ h
  129. Y2.9764$ T3 c. N8 p1 ^
  130. Y-2.9764' c! ^: _0 E- S; v! M* D
  131. Y-3.20144 R+ d4 Y, y8 w6 O5 X
  132. X1.4769
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