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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。 s+ U. x* T% d7 Z" t
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以下代码为Mastrcam9.16 |5 o& S* I" S+ [9 C t
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由于代码较多,添加时严格按照下列方法进行。# C# E6 r4 u! L; _" a, {" @
1:换刀时间,这个需要根据实际情况进行相应的时间设定。
. D- D! Z7 E2 V0 Z6 |4 q* i 单位:分钟
/ s" q, ?1 `3 B2 A2 s- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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' s( v+ K2 k+ V" s7 g2:定义切削进给,快速进给等保存数据标签。
( j( G: Y! l% O3 Y+ y5 ~' {- ttltime : 0 #Total operation time
/ c4 U1 G, K: i) f - tltime : 0 #Feed time& e; H2 F0 `) Z, W: o
- trtime : 0 #Rapid time
e4 y* m4 l/ w7 T/ o. ] - total : 0 #Total machine time; F' }& E! v* d1 ?! @. H
- tot_ltime : 0 #Total FEED time
; E1 d7 C+ [* C7 Z - tot_rtime : 0 #Total RAPID time
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3:定义记录x,y,z相对距离保存数据标签
* ]: Y+ I4 i/ o7 r8 W. k- len : 0 #Length for calculation
4 `5 j" s7 ?4 R7 e) o L) ^ - dx : 0 #Delta x
X) l9 b% l5 X9 p# `. a - dy : 0 #Delta y
B3 R" `! |/ @, G) W( G; c - dz : 0 #Delta z
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3:定义钻孔类辅助数据保存标签8 g9 p2 l3 L5 T* Q& p: G
) W* A9 O6 e- r9 H3 _2 E- drill_length_r : 0 # Drill length - RAPID
t5 @% Q; ^: ?- p7 R6 ~/ F - drill_length_f : 0 # Drill length - FEED
4 a% E, h0 U! y5 b9 P- z7 P; O7 Y1 V6 e - actual_drl_depth : 0 # Actual drill depth variable
- f, u* X- r* t5 S* t; w7 E! x - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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4 [0 J5 m" w/ h' ~7 Z4:定义他辅助开关
7 X5 t2 R. S# U" |4 |% C3 f- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes' P. I5 m$ ~# H7 [: l/ z$ @
- sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC0 w0 I" z r4 }* i& f i
- sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC
( [, F# U* K1 v1 ?% n - sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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5:定义时间输出格式
?; K# w/ M/ O8 V5 Y) U- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25
! r% {, j" q* M1 F - # 2 = 2hrs, 14mins, 25.08sec
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6:定义时间数据格式; p" r/ X. Y( ]" j. ~1 u
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- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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7:定义时间数据输出类型
# S- G# _ ]( N" ?- fmt 2 llen
- O& [7 ~) A& b9 |9 y( ~ - fmt 2 rlen
% k4 |# W" D$ q" r - fmt 2 llen_total8 ?9 t: i; K7 O% t/ x: n! Z: u
- fmt 2 rlen_total
8 I7 w8 \3 H* Z& [ - fmt 2 total
5 C1 n% i, Y; K* r8 ]3 N1 } - fmt 2 ttltime _4 f. ^4 k( c
- fmt 4 thrs
$ S4 N5 H: O4 u5 P r" j* L - fmt 4 tmin# {1 g4 l _0 V
- fmt 8 tsec
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6 M/ V' U8 b2 }3 Q8:初始化所有保存数据的标签
; r, s# s5 N' O6 `- psetup #Output of toolchange information/ @* O* d5 S( k% E" H @! |
- !gcode
, S$ a7 U8 X6 n) S5 d% S" {0 S - llen = zero #Reset counter for next tool
% T- y0 }) f0 Y - rlen = zero #Reset counter for next tool
. `2 l9 g% [8 O' Z* m7 F! f _8 H. J - tltime = zero #Reset counter for next tool
' N2 h/ K ^, N' \7 M1 S - trtime = zero #Reset counter for next tool
1 Q3 t0 U6 o& q4 |3 I# S3 Q6 i - ttltime = zero #Reset counter for next tool; R9 g% O' u0 H
- if use_TC_pos,2 u# o B" H( r5 g; q( z
- [
- _- ~6 X! j; d2 ]5 M4 t - sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z
) H- j# D; p* S, T - x = xh, y = yh, z = zh
! }( c7 |: b/ }. v - ptime_calc
2 ^2 J# h: t+ Y4 U0 q - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos* t# k: [0 N: Z S
- ]
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$ Q5 N: `, a/ c* w8 W# [5 `* G9:统计进给距离,快速进给距离,时间等% e/ k: I1 ~! r/ J, \* H
- ptooldata #Total ending data for tool (Path Length and Times)
: _9 L7 U: B+ y5 l3 O" U, Q - llen_total = llen_total + llen #Keep running total for Program
$ K0 @& T) P( m - rlen_total = rlen_total + rlen #Keep running total for Program
/ }0 h0 Z( k! i) \0 J! _* ? - tot_ltime = tot_ltime + tltime #Total FEED time1 N5 ^9 b. w5 d# G2 A. H5 P
- tot_rtime = tot_rtime + trtime #Total RAPID time9 E! y! X' p0 o7 D) {: a3 w; \
- ttltime = tltime + trtime #Calc. current Tool Time
: W& C m; ?1 Y C. o$ u - total = ttltime + total + tlchgtime #Calc. total Program Time
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! k8 J4 I7 R- t8 i( q/ c10:时间转换,按60进制进行转换 T- Y/ c- {2 L! L! U6 Q
- pthrminsec #Convert minutes to hr/min/sec format
7 f8 w' C D! |/ Z/ m# N) t - thrs = int(ttltime / 60)
# B0 O5 r; d I - tmin = int(ttltime - thrs * 60)' a. @- u I q4 C7 V
- tsec = (ttltime - thrs * 60 - tmin) * 60
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11:时间输出* |1 M* T! y1 D7 o! {: p0 B
- ptimeout #Output "times"
- o* y I/ F6 i. k - pthrminsec #Convert minutes to hr/min/sec format
, Y- `& S5 `5 b! [ - if time_format = one,% V+ _% A3 {: `0 l
- [0 y! r4 l0 t6 U( u6 C, l& m# a
- #Output 'HOURS'
* V5 G8 Y5 D" Y4 O0 g - if thrs = one, *thrs, "hr, "8 b, U# f( Q; r- K+ H! Y
- if thrs > one, *thrs, "hrs, "7 G! F; ~1 v! i# d3 M7 L
- #Output 'MINUTES'
/ ^- u# E. o( C/ @ - if tmin = one, *tmin, "min, "% i3 ?8 J8 g8 n: E: u: m
- if tmin > one, *tmin, "min, "
, [! ? g$ ]* T3 r0 C - #Output 'SECONDS'
6 B% ^( y4 n+ r Z0 _, r - if tsec > zero, *tsec, "sec"- I3 J4 `2 P9 [6 c H
- ]
7 y* \9 X* f( z) t) i3 N, I - else,8 o& Y, | @3 |5 O0 _6 ^4 q6 K
- [
7 Y/ Q6 C3 w1 J' S$ t, Y - result = newfs(five, tsec)
0 b) g7 |. x6 L' W6 F. W( \( i - #Output 'HOURS'
6 ~# r+ f7 L( g I" }2 ~" I - if thrs > one, *thrs, "h "
- b8 T) O2 i' z$ w3 } - #Output 'MINUTES' and 'SECONDS'. o& @1 ^# `( @8 D" H1 T9 T
- *tmin, ":", *tsec- v2 t5 k, J( E2 R; ~$ M+ Y$ ^0 P
- ]
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( _* W! ]* ]1 `" ?12:快速进给时间计算
_$ x% o4 u6 ~8 a9 w8 l; O2 F- ptimer #Rapid time and length calc% j) `! P3 Y3 \
- rlen = rlen + len #Running total RAPID length0 }, ~# @- S7 |- p: N X% G i: Y
- trtime = rlen / pst_rpd_fr #Running total RAPID time
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( g8 j# z' Z9 R0 W7 C/ O13:进给加工时间计算, y# p" ^) Q; {. g+ r- y9 L, L
, R, A! a E2 J$ E- ptimel #Feed time and length calc
4 p$ s/ R( M+ i/ {2 ~0 { K - llen = llen + len
5 v) Z% a0 |+ v% s9 `7 B2 ] - tltime = tltime + len / fr_pos
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3 J6 M9 E% w m& |9 r k" G- x6 Q1 p14:运行轨迹距离计算
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6 O; n9 T# ]+ K$ N6 f+ j$ h1 Q- ptime_calc #Distance calculations& u- `# F" I5 Z: E! w
- # Delta Distances
5 n& h! r& @6 {9 | - dx = x - prv_x" R- V3 Z1 W/ B/ Z: ?, X
- dy = y - prv_y
5 e J$ g% n9 Y" t - dz = z - prv_z' z* k$ \" k7 s1 A6 ]+ u1 a
- # Distance at linear movement
9 r. c8 Q0 B' C- T- F - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)! c) p0 n* P: T# |
- # Distance at circular movement
" o) ^/ q! V/ k7 m - if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi; m/ s: j' j# i* D2 ?; e
- # Distance at drilling
7 h0 G' F1 q( A* G2 q - if gcode = 81 | gcode = 100,
0 `1 [; |, z& |8 c0 D! e - [- j- h U4 y: F: R: j5 i9 y) ]
- if gcode = 100, ptime_drill_XY. z; H8 \( R. L" `3 N5 E
- if drillcyc = 0, ptime_drill_0 # Simple Drill
' g+ T: Y: M4 v% H* P - if drillcyc = 1, ptime_drill_1 # Peck Drill1 k& ^( r' q# I4 X
- if drillcyc = 2, ptime_drill_2 # Chip Break Drill
2 ?% D! b1 F: W" T! o4 R) d, a - if drillcyc = 3, ptime_drill_3 # Tapping
7 }: q z/ [/ G& m. p - if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming
0 m* l$ n& F5 `/ ?3 G - if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"
6 a. w, g# a& K2 `- C - if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"
9 ?' e* c# F# o' j W - if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"9 Z. D8 R7 u T% T0 w/ U2 G; ~* G
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- # Time calculations by feed type, E5 ^/ F" v- @! }( p
- if gcode = zero, ptimer #RAPID time and length calc
$ w* p7 r. q6 e& B - if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc
% k; w/ l7 G3 e6 i! X% P" m u - !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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15:G81,G82钻孔距离,时间计算
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" H- R/ M" M% E- v# k- ptime_drill_0 # Simple Drill lengths
5 c9 e/ i5 |" q# Y5 ^. j - len = abs(refht - depth)
, o; O- I' K* U, f - ptimel
; r: F5 _, F" N; Q0 j0 B, O - if initht <> refht,
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* k) `0 Y2 ]+ D; z - len = abs(initht - refht)
9 X: M- ]: V% @, N - len = len + abs(initht - depth)
2 r& G* K$ h |( m0 D5 r$ B4 O: D; y - ptimer
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- else,
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- len = abs(refht - depth)- ~9 s( ]& o* s/ e S
- ptimer
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) p; j; R8 y# y @ - if dwell <> zero, total = total + (dwell / 60)
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: l! `" _9 \% O( O16:G83钻孔距离,时间计算
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- ptime_drill_1 # Peck Drill
+ y6 S. t4 b% A( B4 p0 C/ k - drill_length_f = abs(refht - depth)
}8 m9 C1 } Z" K! y8 _7 ~* j - actual_drl_depth = peck14 ^ s% Z. d! @+ u
- while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist! a! ?" C0 ], Z5 m' x5 Y* ~3 s
- ptimel: R2 \7 J$ B! v$ {5 w; o& l
- len = (actual_drl_depth * 2) - peck_safe_dist
, y$ I* p$ N! Z. |7 d - ptimer8 ~6 @0 A6 Z% _% Y3 s( c
- actual_drl_depth = actual_drl_depth + peck1) d. B( B" J8 c* U' G& J! \3 \
- ]& ]5 Z, O% E; }7 z
- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1$ o3 B6 b- P7 e: w
- ptimel
6 k' ]- e3 D$ K/ A - if initht <> refht,
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* M3 d6 L0 v" F3 A0 k; X. I8 v - len = abs(initht - refht)
. l- D9 S( @. ?5 j - len = len + abs(initht - depth)
* r* K3 ~9 u! N7 U: p - ptimer
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- else,
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- len = abs(refht - depth)' y( ~9 t; R, A3 t1 E& W+ H
- ptimer- R# [. E. V3 N7 [8 e
- ]- o! m8 f3 d) r8 x, B! r
- if dwell <> zero, total = total + (dwell / 60)
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17:G73钻孔距离,时间计算 N z7 \3 @" A: M( \- Z
- ptime_drill_2 # Chip Break Drill1 w& M$ g$ b: \2 R4 C9 |8 J; L0 O
- drill_length_f = abs(refht - depth)% u2 Q( X; v8 G+ f1 ?
- actual_drl_depth = peck12 G7 d. S0 s1 b: G g' X% G1 O/ a: o% q: d
- while actual_drl_depth < drill_length_f,! l0 z. e( @* j1 N4 w
- [
/ ^% b' [% U' N1 a% @5 p, C - len = peck1 + peck_safe_dist/ n* I+ j! q. y* w
- ptimel( P3 j. m5 {- J
- len = peck_safe_dist
$ x3 P' N7 A2 k3 X# l2 j - ptimer
1 M! G) K& f/ E$ H1 K2 e - actual_drl_depth = actual_drl_depth + peck1
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- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
* I" o* x; [$ `* A8 } c - ptimel) _3 h# V: R2 ~5 B5 G4 Z
- if initht <> refht,
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' A0 J- j, A; V; ^ - len = abs(initht - refht)/ G# ~3 E& n Y4 D$ Y0 B% V" B2 c
- len = len + abs(initht - depth)
" _9 Y$ H d& I) ~4 J6 w: f) G - ptimer! {8 a% s/ H/ k! m- h6 ^
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- else,
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- |/ d. Z3 R6 q - len = abs(refht - depth)$ r/ L1 J. j6 E+ ~
- ptimer
: ]' f! k$ b6 l0 G - ]
! b* @( Y" q4 W: ^ - if dwell <> zero, total = total + (dwell / 60)
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/ ]' k8 P4 c ~" c4 W3 p18:G84攻丝距离,时间计算0 i5 o+ e& C, a: m! A
- ptime_drill_3 # Tapping' W' T$ T' W! p6 S- ~3 \6 `+ Z
- drill_length_f = (abs(refht - depth)) * 2
, P. I3 y& X) A2 S( f5 K& { - llen = llen + drill_length_f
. O' Q# P& q4 F3 O' m; }/ A - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)% s; z: S$ \ }, V8 m5 l9 x! V
- if initht <> refht,
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- len = (abs(initht - refht)) * 2
! c% T K! J' ^# d9 V! g& z - ptimer
5 \1 E$ `- {, v+ ]8 @9 P - ]- |( h6 E* p" G6 Z. x; q7 ^* ]
- if dwell <> zero, total = total + (dwell / 60)
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19:G85,G86,G87镗孔,铰孔距离,时间计算
0 E. ~/ A9 N+ } P3 h, d# y8 {- ptime_drill_4 # Bore, feed out, Reaming2 V: S; |+ `2 r s0 M/ m
- len = (abs(refht - depth)) * 2, v; }- |" G9 F
- ptimel" D& c t. i P8 C4 F1 C
- if initht <> refht," S7 G7 A( M# e4 A: K9 R; g! h
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- len = (abs(initht - refht)) * 2$ @* g# i/ Q/ Q) U8 s
- ptimer2 z J& ^0 e; |5 _- I
- ]) O8 a, n) x( {; T
- if dwell <> zero, total = total + (dwell / 60)
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20:钻孔其他类型距离,时间计算 ) i) X! g* d5 }
- ptime_drill_XY # Moves between additional points
8 F5 Y4 E+ q- o! l - sav_gcode = gcode
' P: {+ ^" U5 U+ a' }$ O' V - gcode = zero& D0 q- d% i# _ Z) P
- ptime_calc
6 M$ m3 J2 v% Y/ q" o0 \ - gcode = sav_gcode
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21:在psof按如下格式增加
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; H; Y0 w' V8 j( w9 V P- psof #Start of file for non-zero tool number
k: }1 d5 Q% h& L$ c( n3 E a2 X - psetup
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! o: R4 n! H. C1 d22:在ptlchg后按如下格式增加" f2 y7 Y2 G2 _* g4 R5 l
% j; L2 O; p4 Q/ `! x) m- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)
+ J _: c5 Z' R) L2 B' a, E9 r& B - psetup
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23:在pncoutput按如下格式增加
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- pncoutput #Movement output
& l4 |, P% g5 ^0 V1 V2 m - ptime_calc
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24:在pdrlcommonb按如下格式增加
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+ q4 ^4 |5 @/ t- d- Q8 ?' i- pdrlcommonb #Canned Drill Cycle common call, before+ j) P4 h0 B( V: e) s) p
- ptime_calc
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0 [. |# k+ l! v* P25:在pcancledc按如下格式增加2 f) P) @" O+ m; N- G7 @2 d
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0 p; c6 v/ {6 T. j, K' N7 I4 \3 ?- pcanceldc #Cancel canned drill cycle" A/ y) H' T; V
- ptime_calc
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# ~7 L1 L$ g5 t- p, n26:在peof按如下格式增加7 F7 j0 {; o3 X5 B0 l
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- peof #End of file for non-zero tool
9 f0 w+ w& c' g U2 j( E - ptooldata #Total ending data for tool (Path Length and Times)
4 a9 f7 ?/ k3 j s: P - "( *** Path Length/Time *** )", e
! ~, e; c6 h+ ^6 O( W7 R8 ~ - "( Rapid Path Lengh = ", *rlen_total, punit, ")", e) M8 e7 m5 U+ `
- "( Feed Path Length = ", *llen_total, punit, ")", e" [7 S3 r! J" v& [( i
- ttltime = total #Transfer TOTAL program time9 H! P& R% |8 h% |
- "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output
' h. o' Z6 k( r( G, ~8 Q' g, O8 \ - ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e
1 P5 c8 J5 g$ G# J8 R" e& w1 ~ - ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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- punit # System unit/ ~8 N) }$ l. l4 N
- if met_tool, "mm"5 \6 p6 Q& {; H8 j% E% b
- else, "In"
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! T! T( ~+ l8 h* Q2 L; D+ f, O申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。
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