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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。+ c( M) B- C& \& _0 t3 l
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以下代码为Mastrcam9.10 b, q3 Z7 z' B9 v1 D2 p0 B$ [
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由于代码较多,添加时严格按照下列方法进行。3 K' h7 g( t1 c: {/ z, r; H
1:换刀时间,这个需要根据实际情况进行相应的时间设定。: ?' u. z, c3 h7 ~
单位:分钟4 F" d6 D2 U i! v
- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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2:定义切削进给,快速进给等保存数据标签。: d( D; |8 S! N
- ttltime : 0 #Total operation time, P1 t2 E: Z" H
- tltime : 0 #Feed time
/ V* B7 e$ s1 N, k1 _ - trtime : 0 #Rapid time
8 i9 \& _ S$ T - total : 0 #Total machine time
! |/ w7 t! r9 G - tot_ltime : 0 #Total FEED time
, g/ c- v6 I6 z+ E - tot_rtime : 0 #Total RAPID time
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6 Z; ~- {5 {4 U4 ?3:定义记录x,y,z相对距离保存数据标签" o8 }1 ?! d W# x, `
- len : 0 #Length for calculation
* E1 A4 \/ p% H( l. r - dx : 0 #Delta x! l" q* m# i2 d% f! P e
- dy : 0 #Delta y
- c' @" R- d3 T! ^) S6 ] - dz : 0 #Delta z
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" Z1 I& s& f# ~6 c T4 t# u! q3:定义钻孔类辅助数据保存标签6 i: p- P1 b1 e4 D+ ?+ p. \* C
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- drill_length_r : 0 # Drill length - RAPID
) Z H' d, C: q- ^. [ j - drill_length_f : 0 # Drill length - FEED7 i1 ^9 K7 G% Q/ E9 ^. ?
- actual_drl_depth : 0 # Actual drill depth variable
3 v5 T) O' W" I - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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$ Q8 [; @5 A, }4:定义他辅助开关. c! H a/ c6 g; V5 e( Q* C$ K
- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes% t6 u- X2 i8 m, L' H( o
- sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC% V4 d- ~/ w% m" i$ |8 K( m
- sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC
' w% M1 N) `1 V7 L! n1 j7 n6 u, W - sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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5:定义时间输出格式7 C9 d F8 S7 ? ]/ F! y# H
- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25
) K1 w4 X$ J Z/ h. Q) {- \ - # 2 = 2hrs, 14mins, 25.08sec
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: H2 m" s6 s: _/ U/ l0 [ 6:定义时间数据格式
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8 n Y; H$ X4 d; ]! F% Z- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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7:定义时间数据输出类型
* X- M4 g3 h9 w5 ]- R- fmt 2 llen& e/ \9 h, Y4 _5 I! a
- fmt 2 rlen
) P3 I1 ^+ J5 a" [2 m1 U5 Y - fmt 2 llen_total
$ v6 |& m0 L. q* \+ R0 Z' q) k - fmt 2 rlen_total: J( U/ I; x0 P8 G* T+ y M- v+ j, x
- fmt 2 total
3 p: n% m! d+ |( F1 M( q - fmt 2 ttltime* @0 W' y# u. {4 }
- fmt 4 thrs0 B+ w- D/ E0 ]& l
- fmt 4 tmin
/ S9 j9 X+ ? h; B1 c - fmt 8 tsec
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8:初始化所有保存数据的标签
) u; x( u8 v, Q5 v- @( Y& g# p- psetup #Output of toolchange information4 b& a& Y+ q& h+ i* q8 K1 t
- !gcode
8 D5 n2 J" V8 u* } - llen = zero #Reset counter for next tool
6 D0 _ P; r$ J" i - rlen = zero #Reset counter for next tool8 X8 y1 Q: ~* N8 t9 s& V* I
- tltime = zero #Reset counter for next tool
/ J# N7 Q& t$ z6 n9 C3 C - trtime = zero #Reset counter for next tool
! u8 G( R' v! w( }! ?- n - ttltime = zero #Reset counter for next tool* [, @5 e) q" A6 ?/ Y
- if use_TC_pos,
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" ~5 ]0 w+ K- u# x - sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z
% T9 y* Q. o" W6 d& [5 r: ?) U - x = xh, y = yh, z = zh" B$ C3 i+ w9 P# X: `8 @$ \3 S
- ptime_calc
% P" C4 s; x3 E% o1 M - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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4 x1 ]; O6 m* W H y+ U0 [! b1 _5 b9:统计进给距离,快速进给距离,时间等
. _' [$ }4 U0 k* o- ptooldata #Total ending data for tool (Path Length and Times)8 e% S, e3 x7 I( [5 p" t1 E; c
- llen_total = llen_total + llen #Keep running total for Program* T) E! e/ W% e- S% I' p3 d
- rlen_total = rlen_total + rlen #Keep running total for Program! J+ ]) h4 a" Z' ]8 G2 x
- tot_ltime = tot_ltime + tltime #Total FEED time
' {# }7 W5 e, u. B, T - tot_rtime = tot_rtime + trtime #Total RAPID time
3 B; i2 B: Y6 Y$ i2 w - ttltime = tltime + trtime #Calc. current Tool Time) R; R. q! ^- i' U# s% c
- total = ttltime + total + tlchgtime #Calc. total Program Time
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" M4 L( R, q6 f3 Z, `$ c! N10:时间转换,按60进制进行转换3 P* s/ P" W8 G# A& g) @, z/ {/ |8 J
- pthrminsec #Convert minutes to hr/min/sec format
?% f' `) c$ b1 h+ h9 i/ A3 i - thrs = int(ttltime / 60)
6 H. Z) t# Z) X9 F8 T% E - tmin = int(ttltime - thrs * 60)6 g& ]) A9 S/ V. b. r1 J8 ^! ^
- tsec = (ttltime - thrs * 60 - tmin) * 60
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" X) O# @8 m5 r, A- ?11:时间输出6 O9 x9 x0 @4 N \# M9 f& I+ W
- ptimeout #Output "times"
5 T7 Y: J3 G/ U0 l* G - pthrminsec #Convert minutes to hr/min/sec format
; E1 n- b' v2 D3 |3 }2 j - if time_format = one,
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+ P* i" h! O: q6 T - #Output 'HOURS'
1 [1 }: n2 i( K& F7 {" X - if thrs = one, *thrs, "hr, "2 I* i! d# D& C
- if thrs > one, *thrs, "hrs, "! h5 Q+ F/ H! c5 v, Z
- #Output 'MINUTES'' y( A, }* m) x0 ^( H
- if tmin = one, *tmin, "min, "
/ e/ \( ]8 b3 O4 c1 b% o - if tmin > one, *tmin, "min, "* |% J0 c. i; M
- #Output 'SECONDS'. H( ^' e6 x5 N+ g$ O5 E
- if tsec > zero, *tsec, "sec"
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% E0 X# _' P! t( p - result = newfs(five, tsec)+ X6 t9 h! F. g( n8 Q" x
- #Output 'HOURS'
$ ^/ u4 h( @1 D7 {$ H5 \! ` - if thrs > one, *thrs, "h "
& }( \/ e+ V5 ^! i - #Output 'MINUTES' and 'SECONDS'9 N, b8 _" ]- n. g. }
- *tmin, ":", *tsec5 q* J8 g" { S) t( C# G2 U' ~' `
- ]
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12:快速进给时间计算
. C9 _( K6 O z4 b, _/ q# W- ptimer #Rapid time and length calc: o& \7 C$ }4 {2 T t1 z( ?
- rlen = rlen + len #Running total RAPID length
+ b# G, X' i( A% } - trtime = rlen / pst_rpd_fr #Running total RAPID time
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13:进给加工时间计算: v6 n) ^" Q. q t# F( M
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- ptimel #Feed time and length calc" t4 T/ U9 {6 N2 r: m
- llen = llen + len
& _# ]" q2 F% w8 } - tltime = tltime + len / fr_pos
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- ptime_calc #Distance calculations% a) p# x5 K' K0 l- Q( q3 o( g9 p! h: P
- # Delta Distances
L$ ^" @, Z' J& i) [ - dx = x - prv_x
8 p+ i8 A, ^; ^0 l. s5 W; { - dy = y - prv_y* v& k5 }0 W! M) U+ k
- dz = z - prv_z
' M: ~6 v9 H. m - # Distance at linear movement
; V9 N" s5 a* |. t8 O - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)) x6 i- L' t' ?# l
- # Distance at circular movement
, U' R( b9 I1 M5 ]( x9 r - if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi
7 N/ y9 Y* ~) ~! l+ {- m - # Distance at drilling
" Z, b9 b+ @. P" Z* i: ^ - if gcode = 81 | gcode = 100,9 a1 A' \# d; ], V4 |# O: E8 z$ ]: |
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- if gcode = 100, ptime_drill_XY% q& ]9 ]1 N, d5 K! A
- if drillcyc = 0, ptime_drill_0 # Simple Drill
; @% m* w& A- t - if drillcyc = 1, ptime_drill_1 # Peck Drill/ g% b* o5 ^7 b* K! H: [
- if drillcyc = 2, ptime_drill_2 # Chip Break Drill; Q0 T9 l0 n7 v; y1 e
- if drillcyc = 3, ptime_drill_3 # Tapping
. A3 k+ t( k, S1 v/ a5 O8 a - if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming
+ `8 q- {8 g7 d3 u: [8 r; L - if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"3 v3 B8 u+ g9 |$ o# Z0 j
- if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"; @. c2 F r! z3 F6 P1 E
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"
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% d7 y' {. F7 Q( L) o - # Time calculations by feed type( D& s4 W% U2 o/ ^" C# n
- if gcode = zero, ptimer #RAPID time and length calc+ S! H; W8 @( K
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc
& Y! l# q- Y- m! X - !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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- ptime_drill_0 # Simple Drill lengths( S3 m& m' D+ n4 V$ r7 p
- len = abs(refht - depth)+ ^( N q1 [ u$ g6 h: G
- ptimel
& S# ` t/ v, S/ ?( u w - if initht <> refht,
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- len = abs(initht - refht)
; `! h9 v$ l1 e1 P1 N0 | - len = len + abs(initht - depth)! v8 \! r m1 I! Z
- ptimer
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: `& @% N; J, O! J* p! E6 U$ X f - len = abs(refht - depth)) ]8 ?' k, g( U. G. c8 B1 Y
- ptimer- g- T( d& C+ X7 J6 ~
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- if dwell <> zero, total = total + (dwell / 60)
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6 ~4 Y7 I' u0 _. Q) i$ q: s0 }8 M+ p. l16:G83钻孔距离,时间计算
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& q3 Y8 M8 x' \& N/ r5 s- ptime_drill_1 # Peck Drill
7 ]0 u% }5 Q' ]. E9 [/ D5 Z" y - drill_length_f = abs(refht - depth); W: c- @8 j$ Q: t/ u+ i$ _
- actual_drl_depth = peck1, _0 F" Q4 u, L; C% \
- while actual_drl_depth < drill_length_f,2 {& c& K/ i+ R& i
- [
& |! }9 a) q, z6 {. ], w0 h - len = peck1 + peck_safe_dist# l7 _- s6 w- A
- ptimel
" t; Q6 l; h! j - len = (actual_drl_depth * 2) - peck_safe_dist
* i8 E$ p( U' L. L9 |" o1 O. ~) [ - ptimer6 c* V5 |, g. M/ l
- actual_drl_depth = actual_drl_depth + peck17 h- s1 z1 _& r
- ]
& T4 T1 h4 e7 h* a) ` - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1) N' U' O4 f! J) l3 N
- ptimel
; z1 I9 b2 \3 v/ A) _' y - if initht <> refht,7 L) G O, ?, @( M4 n
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- len = abs(initht - refht)
2 S: e2 X! f6 M: P$ H4 M - len = len + abs(initht - depth)
1 A# h6 q/ x {* g& y( k - ptimer, M8 X# r s& C* e m' a$ ?9 C
- ]
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- len = abs(refht - depth)
; O( c ^' }) [, |/ z9 \ - ptimer2 g5 \! F# x- H6 N/ M8 k
- ]) O" d. m* s* I T; ^
- if dwell <> zero, total = total + (dwell / 60)
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- s( A+ ~" p. T" }; I17:G73钻孔距离,时间计算
& x: {- M6 g( i1 G7 I! W5 V: x- ptime_drill_2 # Chip Break Drill
6 Z0 k5 ~3 ]- y! W: R' R( w - drill_length_f = abs(refht - depth)
/ b0 H9 @1 w3 O' y. J4 O4 I - actual_drl_depth = peck1
: ^( g) S& u" e/ a E: l" k8 o - while actual_drl_depth < drill_length_f," r0 W4 t7 Z* }; h. W
- [
7 ]8 W5 M4 `+ S - len = peck1 + peck_safe_dist
* n: g# z2 H- S o+ Q: H# Y - ptimel3 A7 q/ L: f' V
- len = peck_safe_dist! q. O, Q) c, a8 Y
- ptimer% V6 x+ ^- d# P4 h. J
- actual_drl_depth = actual_drl_depth + peck1+ \6 }# H7 E' _# _& M
- ]
7 \; b% C6 R% ?3 i2 ~4 Y - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1) T0 b) R; F: {1 n5 F$ E( k, ~
- ptimel8 v3 s9 ^# ]- @9 a1 k5 K2 z
- if initht <> refht, O: m: x# a& w! E+ Q0 @
- [
, ?# ~7 A3 L1 V9 h4 t - len = abs(initht - refht)
* x) \* J) \5 E. o8 s - len = len + abs(initht - depth)
, e% G4 _* D8 N+ `% }# z: M - ptimer( n! |6 T( N. L% y
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- else,
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$ [! a) Z. j: {! K$ S7 g! D - len = abs(refht - depth)
( w4 G, Q' p6 ]% ]: n - ptimer* [, T$ d: m* C
- ]; N+ ^2 B4 r! T# V, }
- if dwell <> zero, total = total + (dwell / 60)
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) Y% F, k# k V9 h/ `18:G84攻丝距离,时间计算0 l H2 U- [% {
- ptime_drill_3 # Tapping( I# f) j7 a. B$ D* }
- drill_length_f = (abs(refht - depth)) * 2( F% j- m- _7 a }
- llen = llen + drill_length_f
, J# ]* D V L. T: o" L+ l3 A - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)$ j# E; h4 a" |2 C+ |1 ~
- if initht <> refht,
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2 H# U+ L! M* H# U T - len = (abs(initht - refht)) * 24 _4 A- n4 m! G# X! v: S9 d
- ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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/ x* s6 L. W* q% G( T6 J19:G85,G86,G87镗孔,铰孔距离,时间计算
/ Y* O% d2 I/ U2 m' P" i- j+ E- ptime_drill_4 # Bore, feed out, Reaming2 u2 _, `; \# O [* f; o
- len = (abs(refht - depth)) * 2$ i2 v# H' ]( }4 r
- ptimel
, E9 V& O# T" Y' t8 B7 G1 I - if initht <> refht,# Q: ?0 X3 D0 q5 D$ U, C
- [! I! U) @% F p! m
- len = (abs(initht - refht)) * 2
' E" e( |, R6 O$ D# B$ ` - ptimer2 t) Q1 r1 S v
- ], m, Q) n& I- O, U2 L- S$ T% z/ s f
- if dwell <> zero, total = total + (dwell / 60)
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- O' d* q# {) h% j: w" Q4 ^20:钻孔其他类型距离,时间计算 - b1 e2 v" w) G
- ptime_drill_XY # Moves between additional points) `- I1 j p$ M9 b
- sav_gcode = gcode
. L0 I% P5 D& i2 W/ U9 ^/ ~8 Y - gcode = zero
0 {: Y6 A) A5 C& \& H- w - ptime_calc
9 N5 g7 C2 C' k9 ?! t! f - gcode = sav_gcode
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21:在psof按如下格式增加$ q9 |. f* ~( p6 S$ K+ I
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- psof #Start of file for non-zero tool number
3 Q/ F) G% V' B. x% Z3 b6 }' } - psetup
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22:在ptlchg后按如下格式增加
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- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)+ L/ X4 Y _0 ]3 |, M
- psetup
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23:在pncoutput按如下格式增加
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- pncoutput #Movement output# b R3 C2 h, w2 @$ S& N$ [2 ]0 q2 j+ n
- ptime_calc
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24:在pdrlcommonb按如下格式增加 ' q* o& r& x$ v% \# P1 q# N+ e
! e" z: |: o; p$ Q' B- pdrlcommonb #Canned Drill Cycle common call, before
5 F5 d, q3 X5 }6 F: \! f- F4 S - ptime_calc
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25:在pcancledc按如下格式增加; L7 n' W `' e, ^. H0 W
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- pcanceldc #Cancel canned drill cycle
2 R) \3 l% z! R! n3 R - ptime_calc
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5 n8 E5 N( b% y4 M! x$ r( [26:在peof按如下格式增加! G f( r* i5 P# z
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- peof #End of file for non-zero tool, E+ z3 g) N* q& Q a3 K' g
- ptooldata #Total ending data for tool (Path Length and Times)
& }) v) }# J; ^9 E# G - "( *** Path Length/Time *** )", e 9 O7 Y l5 O# v5 e- s; g8 L
- "( Rapid Path Lengh = ", *rlen_total, punit, ")", e
( f( _8 _; `7 z. p7 m% G l - "( Feed Path Length = ", *llen_total, punit, ")", e
1 g/ E2 U7 x& B! i' u4 \! R - ttltime = total #Transfer TOTAL program time) ~9 {& h9 ~) { w% ~0 I! y
- "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output, w3 `' Q5 r2 t: b% F0 v2 j
- ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e" P g0 ^/ k1 G9 Y5 I+ P, b
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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- punit # System unit
2 \ {& E/ K6 C; d3 ^+ p2 g. R - if met_tool, "mm", s- ]3 i5 v; l7 I/ X- ~7 ~5 [$ s
- else, "In"
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+ V( h% O& c3 E3 G) f- M申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。; U- ]# y+ J- M7 F' |& f$ R$ _
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